What Are the Best Tips for Electro-Mechanical Assembly?

Some of the best tips for electro-mechanical assembly include proper employee distribution across a production floor, multiple quality testing areas, and worker motivation. Safety should be a key concern as well; all workers should be properly grounded to prevent accidental electrocutions during manufacturing processes. Production machinery should also be positioned strategically so that employee efficiency remains high.

Electro-mechanical assembly production combines mechanized parts with electricity; this mixture creates a practical product, such as an electric fan. Manufacturing supervisors must observe and orient their workers in an effective layout across the assembly line work area, based on the item being created. One strategy is placing slower assembly workers at the beginning and end of a production line; the faster workers remain in the line's middle section to make up the lost time.

Another layout strategy involves locating and removing production bottlenecks; supervisors should observe areas of the line that require more manufacturing time, like aligning an electric fan's internal gears. As a result, more employees should be placed at the slower area to expedite part assembly. This strategy can decrease electro-mechanical assembly times substantially.

Combining electrical circuits with moving parts requires constant testing to ensure that the item is functioning correctly; however, a production line should not just test the product at the final end of the assembly process. Various testing points should be placed along the assembly line. Continuous testing allows workers to pinpoint defects or other problems before the item reaches the final assembly stages. Detecting problems early can save on costly product rebuilds for the business.

Although many production lines use automated robotics for a large portion of the assembly process, employee motivation should still be considered. Workers must be treated fairly and with respect, especially if a machine breaks down under their care; in this case, supervisors should work calmly with employees to find a solution to the breakdown. Poor treatment of workers can cause them to neglect their duties, which in turn can lead to lower production rates.

All areas of the electro-mechanical assembly line should be grounded. Static electricity can easily build up across a production floor, and workers can accidentally cause a power surge to an electro-mechanical assembly if they touch the product with static buildup. Grounding mats should be strategically placed along the main production walkways and workers should be physically attached to the mat with wrist or ankle straps.

Production machines need to be positioned at a safe distance from one another, but not so far away that it causes a lot of worker movement between stations. Long walks between each production step cuts into worker efficiency. As a result, the business may lose money from wasted transport time between production areas.